多工位機(jī)器人焊接煙塵處理如何設(shè)計除塵系統(tǒng)呢?
但是焊接工序的粉塵污染問題還是一樣的困擾著車間的環(huán)境和工作人員身體健康。那焊接機(jī)器人焊接工位除塵應(yīng)該如何做?在挑選除塵設(shè)備的時候有哪些要注意的呢?
However, the problem of dust pollution in the welding process still troubles the workshop environment and the health of the workers. How should the dust removal of the welding robot welding station be done? What should be noted when selecting dust removal equipment?
首先,我們需要了解的是焊接機(jī)器人焊接工位除塵選擇的除塵設(shè)備的工作原理和常規(guī)除塵是沒有區(qū)別的,差別在于整個除塵系統(tǒng)是否能和車間的焊接工位匹配。
Firstly, we need to understand that the working principle of the dust removal equipment selected for the welding robot welding station is no different from that of conventional dust removal. The difference lies in whether the entire dust removal system can be matched with the welding station in the workshop.
在選擇除塵器之前,首先應(yīng)該了解一下機(jī)器人焊接工位的數(shù)量,各個工位之間的焊接空間多大,以及客戶自己的除塵需求,當(dāng)然也可以讓公司專業(yè)人來實地考察。
Before choosing a dust collector, it is necessary to first understand the number of robot welding stations, the welding space between each station, and the customer's own dust removal needs. Of course, professional personnel from the company can also conduct on-site inspections.
焊接機(jī)器人焊接工位除塵一般情況下是采用除塵房或者是頂吸式集氣罩,這兩種方式都能很好的捕捉焊接粉塵。
The dust removal of welding robot welding stations is generally achieved through the use of dust removal rooms or top suction gas collection hoods, both of which can effectively capture welding dust.
具體選擇哪種收集粉塵的形式就需要根據(jù)各廠房的實際情況來定制,我們公司過往的案例中比較多的就是頂吸式集塵的形式。
The specific choice of dust collection method needs to be customized according to the actual situation of each factory. In our company's past cases, the most common form is the top suction dust collection.
首先,設(shè)計好集氣罩的尺寸,再根據(jù)車間情況設(shè)計輸塵管路鋪設(shè)方案,我們再給客戶設(shè)計的時候會盡量減少集氣管道的拐彎彎頭,降低對除塵風(fēng)量的削弱。
Firstly, the size of the gas collection hood should be designed, and then a dust pipeline laying plan should be designed according to the workshop situation. When designing for customers, we will try to minimize the bends and elbows of the gas collection pipeline to reduce the weakening of the dust removal air volume.
再將各個集塵罩連接除塵管路網(wǎng),管道另一邊連接到除塵器就可以了。
Then connect each dust collection hood to the dust removal pipeline network, and connect the other side of the pipeline to the dust collector.
除塵設(shè)備一經(jīng)啟動。風(fēng)機(jī)的風(fēng)量就會隨著管道到集塵罩,粉塵就會被集氣罩收集,在風(fēng)機(jī)的引導(dǎo)下被收集到除塵器的主機(jī),主機(jī)中裝有高效的除塵濾芯,粉塵經(jīng)過濾芯時,就會被攔截,掉落到積灰裝置中。
Once the dust removal equipment is started. The air volume of the fan will follow the pipeline to the dust collection hood, and the dust will be collected by the hood. Under the guidance of the fan, it will be collected to the main body of the dust collector, which is equipped with an efficient dust removal filter element. When the dust passes through the filter element, it will be intercepted and fall into the dust accumulation device.
那在挑選焊接機(jī)器人除塵設(shè)備的時候就應(yīng)該注意,整個除塵系統(tǒng)跟機(jī)器人系統(tǒng)是否匹配。
When selecting welding robot dust removal equipment, attention should be paid to whether the entire dust removal system is compatible with the robot system.
其次,還要注意除塵設(shè)備的材質(zhì),有些廠房需要定制特殊的材質(zhì),要配置防爆電機(jī)、獨立防爆電箱盒等。
Secondly, attention should be paid to the material of the dust removal equipment. Some factories require customized special materials, such as explosion-proof motors and independent explosion-proof electrical boxes.
其實,焊接機(jī)器人工位除塵看起來是比較復(fù)雜的,但是其實也屬于焊接除塵的范疇,很多設(shè)備公司都有很豐富的經(jīng)驗。
In fact, dust removal at welding robot workstations may seem complex, but it also belongs to the category of welding dust removal, and many equipment companies have rich experience.
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