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自動噴粉線:自動噴粉怎么調(diào)才能達(dá)到想要的效果
來源:http://computerguide.cn/ 發(fā)布時間:2024-11-20

  自動噴粉的調(diào)節(jié)方法因設(shè)備類型和品牌的不同而有所差異,但以下是一些通用的調(diào)整步驟和注意事項:

  The adjustment method for automatic powder spraying varies depending on the type and brand of equipment, but the following are some common adjustment steps and precautions:

  設(shè)備啟動 :

  Device startup:

  打開總電源,確認(rèn)電源指示燈亮起。

  Turn on the main power and confirm that the power indicator light is on.

  依次開啟離心風(fēng)機(jī)、濾風(fēng)、逆風(fēng)翻盤等旋鈕開關(guān)。

  Turn on the rotary switches for centrifugal fan, air filter, and reverse wind flap in sequence.

  緩慢調(diào)整靜電噴粉工作電壓至50KV-80KV,通??刂圃?0-70KV。

  Slowly adjust the working voltage of electrostatic powder spraying to 50KV-80KV, usually controlled at 60-70KV.

  噴粉操作 :

  Powder spraying operation:

  保持噴槍與工件的距離在15-30厘米之間。

  Keep the distance between the spray gun and the workpiece between 15-30 centimeters.

鈑金噴粉線

  根據(jù)噴涂質(zhì)量,適時調(diào)整工藝參數(shù)。

  Adjust the process parameters in a timely manner based on the spraying quality.

  禁止用靜電噴粉頭去轉(zhuǎn)動工件。

  It is prohibited to use an electrostatic powder nozzle to rotate the workpiece.

  設(shè)備關(guān)閉 :

  Device shutdown:

  工作結(jié)束或停工待料時,將靜電產(chǎn)生控制柜電流電壓調(diào)整至“0”。

  Adjust the current and voltage of the static electricity generation control cabinet to "0" when the work is completed or stopped for materials.

  針對不同類型噴粉設(shè)備的調(diào)節(jié)方法:

  Adjustment methods for different types of powder spraying equipment:

  噴粉機(jī)器人

  Powder spraying robot

  調(diào)節(jié)噴涂氣壓 :

  Adjust the spray pressure:

  大霧化:將噴涂氣壓調(diào)節(jié)旋鈕處于槍體平行位置,順時針旋轉(zhuǎn)以減小噴涂氣壓。

  Large atomization: Place the spray pressure adjustment knob parallel to the gun body and rotate it clockwise to reduce the spray pressure.

  小霧化:將噴涂氣壓調(diào)節(jié)旋鈕處于槍體垂直位置,逆時針旋轉(zhuǎn)以增大噴涂氣壓。

  Small atomization: Place the spray pressure adjustment knob in the vertical position of the gun body and rotate counterclockwise to increase the spray pressure.

  調(diào)節(jié)涂料流量 :

  Adjust the paint flow rate:

  增大涂料流量:逆時針旋轉(zhuǎn)涂料流量調(diào)節(jié)旋鈕,增大槍針行程。

  Increase paint flow: Rotate the paint flow adjustment knob counterclockwise to increase the needle stroke.

  減小涂料流量:順時針旋轉(zhuǎn)涂料流量調(diào)節(jié)旋鈕,減小槍針行程。

  Reduce paint flow: Rotate the paint flow adjustment knob clockwise to decrease the needle stroke.

  調(diào)節(jié)噴涂距離 :

  Adjust the spraying distance:

  傳統(tǒng)噴槍:18~23厘米。

  Traditional spray gun: 18-23 centimeters.

  RP噴槍:15~23厘米。

  RP spray gun: 15-23 centimeters.

  HVLP噴槍:13~17厘米。

  HVLP spray gun: 13-17 centimeters.

  調(diào)節(jié)噴幅(扇面) :

  Adjust the spray amplitude (fan surface):

  增大噴幅:逆時針旋轉(zhuǎn)噴幅調(diào)節(jié)旋鈕。

  Increase spray amplitude: Rotate the spray amplitude adjustment knob counterclockwise.

  減小噴幅:順時針旋轉(zhuǎn)噴幅調(diào)節(jié)旋鈕。

  Reduce spray amplitude: Rotate the spray amplitude adjustment knob clockwise.

  手動噴粉設(shè)備

  Manual powder spraying equipment

  調(diào)整噴涂參數(shù) :

  Adjust spraying parameters:

  根據(jù)噴涂物料的特性和噴涂效果要求,調(diào)整噴涂壓力、噴嘴大小、噴涂速度等。

  Adjust the spraying pressure, nozzle size, spraying speed, etc. according to the characteristics of the spraying material and the requirements of the spraying effect.

  調(diào)整噴槍與噴涂物料的距離,通常為20-30厘米。

  Adjust the distance between the spray gun and the sprayed material, usually 20-30 centimeters.

  預(yù)熱設(shè)備 :

  Preheating equipment:

  使用前需預(yù)熱,預(yù)熱時間一般為10-15分鐘,以確保設(shè)備正常工作和達(dá)到較好的噴涂效果。

  Preheating is required before use, usually for 10-15 minutes, to ensure normal operation of the equipment and achieve good spraying effect.

  注意除塵 :

  Pay attention to dust removal:

  噴涂前需將噴霧室內(nèi)物品清潔干凈,以減少粉末的浪費(fèi)和對操作人員的身體影響。

  Before spraying, the articles in the spray room should be cleaned to reduce the waste of powder and the physical impact on operators.

  通用注意事項

  General precautions

  電壓和電流調(diào)節(jié) :

  Voltage and current regulation:

  電壓的調(diào)節(jié)范圍通常在50KV到100KV之間,具體根據(jù)噴粉顏色和厚度調(diào)整。

  The voltage adjustment range is usually between 50KV and 100KV, depending on the color and thickness of the powder coating.

  電流的調(diào)節(jié)范圍在10uA到100uA之間,具體根據(jù)噴粉速度和距離調(diào)整。

  The adjustment range of the current is between 10uA and 100uA, depending on the powder spraying speed and distance.

  噴槍清洗 :

  Spray gun cleaning:

  噴涂完成后,及時清洗噴槍,以免堵塞或損壞噴嘴。

  After spraying, clean the spray gun in a timely manner to avoid clogging or damaging the nozzle.

  通過以上步驟和注意事項,可以有效地調(diào)整自動噴粉設(shè)備,以達(dá)到最佳的噴涂效果。建議根據(jù)具體設(shè)備的使用說明書和實際操作經(jīng)驗進(jìn)行微調(diào),并在實際操作中不斷嘗試和優(yōu)化參數(shù)。

  By following the above steps and precautions, the automatic powder spraying equipment can be effectively adjusted to achieve the best spraying effect. It is recommended to make minor adjustments based on the specific device's user manual and practical operating experience, and continuously try and optimize parameters in actual operation.

  本文來自:自動噴粉線更多的內(nèi)容請點擊:http://computerguide.cn我們將會為您提問的問題提供一個滿意的服務(wù),歡迎您的來電!

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